Abstract

Friction stir processing (FSP)is anadvancedtreatment of processing material. It is primarily utilizedfor change in the microstructure of treated metallic components over the surface layer.In this paper, three process parameters are used i.e., tool tilt angle, rotational speed, & weight percentage of reinforcementwith their different levels.TheFSP material is analyzedby microstructure and mechanical properties. Microstructure analysis revealed that there is proper mixing of reinforcement with thebase material and no cracks were found. The ANOVA result discloses the%wt of reinforcement is the most significant factor to increase in tensile strength.The optimum level values are verified by conducting the confirmation of the experiment via Minitab software. The predicted value of tensile strength & % elongation at optimum level 3°tilt angle, 900 RPM, & %wt. 25/75 is 243.2 MPa and 9.43 %.

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