Abstract

Cryogenic treatment (CT) is a relatively new field, which has emerged during the last three decades of the twentieth century. However, its impact on material shaping and making tool life, and enhancement of their mechanical properties are quite remarkable. The selection of appropriate process parameters for CT is essential for cost reduction and optimum productivity. This study focuses on the influence of key parameters of CT cycles (i.e., soaking temperature and duration) on the friction and wear behavior of AISI H13 hot die steel under dry sliding conditions against hardened and tempered AISI D3 cold work tool steel (counter face) at varying sliding speeds and loads. Mathematical models have been developed for wear rate, the average coefficient of friction, and maximum contact temperature using the Box-Cox methodology. The developed mathematical models have been validated by comparing with the experimental results. Moreover, the optimum values of the process parameter have been employed to maximize the output and validate the same by confirmation of the experiments. To the best of our knowledge, this is the first study that demonstrates the modeling and optimization of sliding friction and wear characteristics of AISI H13 under varied CT cycles.

Highlights

  • Tools and dies used for the mass production of the material forming and shaping industries do not last forever because they wear out either by the steady growth of wear flats or by the accumulation of cracks, which lead to fractures

  • The results and discussion are divided between the following sections: 3.1 Evaluation of wear rate (WR) at dry sliding conditions for AISI-H13

  • Normal, linear model that satisfies the aims of homogeneity of variance and normality data, the Box-Cox method was used to determine the power transformation for the dependent variable

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Summary

Introduction

Tools and dies used for the mass production of the material forming and shaping industries do not last forever because they wear out either by the steady growth of wear flats or by the accumulation of cracks, which lead to fractures. Apart from the lifetime of tools and dies, the replacement cost of worn tools (consumable cost) and the time to replace worn-out tools are significant in materials forming and shaping economics [1]. A significant part of the improvement in the economic productivity of the components can be attributed to the use of long life tools and dies. One of the latest techniques used in the industry to enhance the materials physical and mechanical properties is cryogenic treatment (CT). CT enhances the mechanical properties of tools and their life-span [3].

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