Abstract

Optimizing extraction, separation, and purification processes of bioactive ingredients improves resource utilization and reduces environmental pollution in pharmaceutical industry. Here, we report findings of a study focusing on enhancing baicalin production from Scutellaria baicalensis, an important medicinal crop with increasing market demand. Using response surface methodology, we optimized ultrasonic-assisted extract method (ethanol concentration, ultrasonic temperature, ultrasonic time) for dried powder and decocting method (liquid-solid ratio, decocting time, decocting times) for fresh slices, respectively. Baicalin was separated, purified, and refined through the processing of macroporous resin, alkali-solution, acid precipitating and methanol reflux, respectively, and was quantified via high performance liquid chromatography. The main findings were as follows: (1) Optimal extraction of dried-powder: particle size 80 mesh, liquid-solid ratio 20:1, extraction solvent ethanol 57%, ultrasonic temperature 68°C, ultrasonic time 66 min. (2) Optimal extraction of fresh slices: adding the fresh slices into boiling water, liquid-solid ratio 43:1, decocting for 93 min. (3) Optimal separation: AB-8 macroporous resin, diameter to height ratio 1:15, loading liquid baicalin concentration 25.6 mg/mL, flow rate 1 BV/h, loading volume 8 BV, and elution volume 11 BV. (4) Optimal purification: adjusting the extraction solution pH to 1.0, static placing at 80°C for 12 h, washing the precipitate twice, dissolving the crude baicalin extract with alkali NaOH, and re-precipitating with stronger acid HCl. (5) Optimal refinement: reflux extracting the above baicalin extraction with 75% methanol for 30 min at liquid-solid ratio 15:1. Collectively, these findings provide valuable references for optimizing processing conditions of important medicinal crops in pharmaceutical industry.

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