Optimization of ethanol-alkali delignification of false banana (Ensete ventricosum) fibers for pulp production using response surface methodology

Abstract

The present study investigated the delignification of false banana (Ensete ventricosum) fibers obtained as a crop residual material using sulfur-free ethanol-alkali pulping. Response surface methodology with central composite experimental design was used to evaluate the effects of four independent process variables (pulping temperature, time, ethanol concentration and alkali concentration) on pulp yield, kappa number, brightness, whiteness and yellowness of pulp. The major parameters influencing pulp yield and kappa number were found to be the alkali concentration followed by temperature. For the predicted optimal pulping conditions, the pulp yield was 69.9% with 4.9 kappa number and 64.5% brightness. The ethanol-alkali pulp obtained at center conditions was characterized by viscosity and strength properties and compared with Kraft pulp, showing comparable burst, tensile strength and tear strength. Results suggest that the valorization of the Enset fibers for production of well delignified, high yield and resistant pulp is a promising approach.