Optimization of acidified oil esterification catalyzed by sulfonated cation exchange resin using response surface methodology

Abstract

The esterification of acidified oil with ethanol catalyzed by sulfonated cation exchange resins (SCER) was optimized using the response surface methodology (RSM). The effects of the molar ratio of ethanol to acidified oil, reaction time and catalyst loading on the conversion rate of free fatty acids (FFAs) were investigated at the temperature of the boiling point of ethanol. Results showed that the highest conversion rate of 75.24% was obtained at the molar ratio of ethanol to acidified oil of 23.2, reaction time of 8.0h and catalyst loading of 35.0wt.%. Moreover, the conversion rate of FFAs was increased to 98.32% by using a water adsorption apparatus under the RSM optimized conditions. Scanning electronic microscopic–energy dispersive spectrometric (SEM–EDS), X-ray diffractometric (XRD) and thermogravimetric–derivative thermogravimetric (TG–DTG) analyses confirmed that the morphology of catalysts did not change much and the mechanical and thermal stabilities were still good after the reaction. Furthermore, SCER exhibited a high catalytic activity and stability after being reused for five successive times. The fuel properties of the biodiesel were comparable to that of ASTM, EN and GB biodiesel standard.