Optimization of Abrasive Flow Nano-Finishing Processes by Adopting Artificial Viral Intelligence

Abstract

This work deals with the optimization of crucial process parameters related to the abrasive flow machining applications at micro/nano-levels. The optimal combination of abrasive flow machining parameters for nano-finishing has been determined by applying a modified virus-evolutionary genetic algorithm. This algorithm implements two populations: One comprising the hosts and one comprising the viruses. Viruses act as information carriers and thus they contribute to the algorithm by boosting efficient schemata in binary coding to facilitate both the arrival at global optimal solutions and rapid convergence speed. Three cases related to abrasive flow machining have been selected from the literature to implement the algorithm, and the results corresponding to them have been compared to those available by the selected contributions. It has been verified that the results obtained by the virus-evolutionary genetic algorithm are not only practically viable, but far more promising compared to others as well. The three cases selected are the traditional “abrasive flow finishing,” the “rotating workpiece” abrasive flow finishing, and the “rotational-magnetorheological” abrasive flow finishing.