Abstract
An overlay weld repair procedure on a 1066.8×1066.8 mm2 square plate 25.4 mm thick was simulated to compute the 3D transient temperature, microstructure, strain, stress, and displacement of the overlay weld repair procedure. The application for the overlay was the repair of cavitation erosion damage on a large Francis turbine used in a hydroelectric project. The overlay weld consisted of a 4×6 pattern of 100×100 mm2 squares. Each square was covered by 15 weld passes. Each weld pass was 100 mm long. The total length of weld in the six squares was 36 m. The welds in each square were oriented either front-to-back or left-to-right. The welding process was shielded metal arc. The analysis shows that alternating the welding direction in each square produces the least distortion. A delay time of 950 s between the end of one weld pass and the start of the next weld pass was imposed to meet the requirement of a maximum interpass temperature to 50°C.
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
