Abstract
Head impact with bonnet is one of the major causes for pedestrian severe injury or fatality in car accidents. This paper proposes a multidisciplinary design optimization method for bonnet inner based on pedestrian head protection along with bonnet stiffness requirement. A finite element (FE) model of a child headform impactor is developed and verified via simulation according to Global Technical Regulation No. 9 (GTR No. 9). Static stiffness analysis and headform collision simulation against one impact point for a particular bonnet are implemented. Parametric design and optimization analysis are carried out. Optimization solution significantly achieves a better head protection effect, which clearly affirms the feasibility of the proposed multidisciplinary optimization method and provides a reference approach to optimal design of engine bonnet inner.
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