Optimization and Performance Evaluation of Foam Acid Systems for Plugging Removal in Low Pressure Oil and Gas Reservoirs

Abstract

Foam acidization has unique advantages such as low damage, low filtration, low friction, high efficiency, excellent retardation, and fast liquid discharge rate, which is suitable for stimulation and reconstruction of low-pressure oil and gas reservoirs that have been developed over many years. It is obtained that the main chemical components of downhole plugging materials include vegetable oil, fatty acids and their esters, silicone oil, amide polymers, and additional organic components, as well as non-organic components, elemental sulfur, ferrous sulfide, iron disulfide, silicon dioxide, mineral salts, etc. The performance of foam acid was investigated by experiments, including the effective range of action of active acids, reducing filtration, increasing temperature resistance and high-temperature stability of foam acid deep wells. The new foam acid system is developed and optimized to suitable for low-pressure deep well acidification operations. Experimental evaluation optimized the acid foaming agent and foam stabilizer and developed a new foam acid formulation with foam stability, filter loss reduction, temperature resistance, and easy backflow performance. The experimental condition is that the temperature is 90 °C, the foam quality can reach more than 70% when mixed for more than 30 s, the average half-life is 38.75 min, and the liquid separation rate is 19.90 s/mL. Its suspension is better than that of conventional hydrochloric acid, its corrosion rate is 1.872 g/m2·h, and the flowback rate of foam acid residue reaches 97%. Experimental evaluation has shown that the developed foam acid features high surface activity, stable foam, strong temperature resistance, significant speed and corrosion suppression, and excellent drainage assist performance. Dynamical simulation evaluation of reservoir core foam acidification demonstrated that the foam features long-life, strong suspension capacity, excellent rheology, low filtration, and significant acidization and plug removal effects, and can be used in stimulating the medium-deep, high-temperature, and low-pressure oil and gas reservoirs.