Abstract

In recent days, copper and its alloys are playing an essential role in manufacturing and metal industries due to its electric and thermal performances. The combination of copper and tin has provided better performances and it has superior substance properties. The performances and substance properties are highly increased through accumulation of titanium carbide (TiC) to copper, tin and zinc. The synthesis of copper tin composite is done by stir cast route. The synthesized material behaviour and its alloy composition were investigated. Energy dispersive spectroscopy (EDS) was used to validate the alloying composition. Evaluation of substance properties and spark erosion machinability behaviours were conducted on copper tin (Cu-Sn) composite under different input constraints. The parametric effect and optimization was examined through variance analysis and Taguchi method. Optimal response was attained at current of 30A, pulse duration of 160 µs and voltage of 30 V. It was concluded that current has placed an essential role and its produced largest effect (85.79%) in removal material.

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