Optimization and design of energy monitoring system in fuels terminal: a case study in North Sumatera province of Indonesia

Abstract

Optimization of energy use in the PERTAMINA’s fuel terminal (TBBM) was carried out by the Energy Audit method. The data obtained during energy audit activities then processed to carry out the Energy Performance Indicators (EnPis) which produces Specific Energy Consumption (SEC) and energy baselines. The energy cost center that creates a web-based energy monitoring system is carried out to facilitate monitoring and control and will become supporting tools. The information provided from the energy monitoring system displays the profile of total energy consumption, distribution of energy consumption, the energy consumption of equipment in production facilities in the form of daily, monthly, and annual data. Energy intensity and baseline values obtained from energy consumption and production data for the past several years will be the target and warning system to maintain energy usage that exceeds reasonable limits. The results obtained by the value of energy intensity of 0.0023 GJ / KL, while the total emissions generated from energy consumption amounted to 1,144.4 tons-CO2 / year. 51% of energy is used for production facilities and the rest is used for supporting facilities. The use of electricity as well as thermal energy does not have a strong correlation with the level of fuel sales throughout the year and the use of NGS (New Gantry System) technology does not show a significant decrease in energy intensity, where IKE values fluctuate throughout the year. This reinforces the need for continuous and real time energy monitoring. By implementing the potential for energy savings, an energy use optimization is obtained by reducing energy consumption by an average of 10% - 15% per month or as much as 18,057 - 27,086 kWh per month, equivalent to 25 - 38 million rupiah per month.