Optimally integrated waste heat recovery through combined emerging thermal technologies: Modelling, optimization and assessment for onboard multi-energy systems

Abstract

This paper investigates waste heat (WH) valorisation on maritime vessels from a systemic perspective. It aims to demonstrate how a set of innovative waste heat recovery (WHR) technologies can synergistically work together to valorise waste heat in multiple ways. It proposes and develops a dedicated techno-economic analysis framework and model, surpassing previous literature that focused on individual technologies or specific combinations. Employing a Mixed Integer Linear Programming (MILP) approach, this study evaluates the dynamic and flexible operation of the WHR system throughout the round-trip journey of a vessel. Identifying the most profitable WHR system layout, determining the capacity of technologies, optimising the interconnections between technologies, and establishing strategic WH dispatching are all among the key objectives of the study.An average-scale vessel with a 36 MW diesel engine, is selected for this study which involves a 17-day journey with multiple stops in Northern Europe. The vessel adequately represents the complexity of onboard energy systems in terms of types and variability of demands, as well as WH availability. The proposed WHR system, which is tailored for the selected vessel, integrates three active technologies: an isobaric expansion engine (IEE) to contribute to mechanical power demand, a sorption system for providing cooling, and an advanced Organic Rankine Cycle (ORC) for trigeneration of power, heating, and cooling. All technologies are supported by the passive WHR technology of Thermal Energy Storage (TES). The results show that deployment of the optimised WHR system onboard the selected vessel enhances energy efficiency by 5 to 7.5 percentage points and reduces fuel consumption by 13%. The study also explores economic key performance indicators (KPIs), such as the Internal Rate of Return (IRR) which is found at about 15%, clearly evidencing a compelling solution to ship owners. Additionally, the discussion includes a detailed analysis of the contribution of individual technologies in covering onboard demands, as well as their synergistic interactions.This work clarifies the role, value, and benefit of WHR technologies onboard, advancing the understanding from individual WH recovery interventions to a system-level approach. This is especially valuable in practice, considering its adaptability across various vessel types within the global fleet.