Abstract

Abstract. A large part of the operational cost for a wind farm is due to the cost of equipment maintenance, especially for offshore wind farms. How to reduce the maintenance cost, and hence increase profitability, is this article's focus. It presents a binary linear optimization model whose solution may inform the wind turbine owners about which components, and when, should undergo the next preventive maintenance (PM) replacements. The suggested short-term scheduling strategy takes into account eventual failure events of the multi-component system – in that after the failed system is repaired, the previously scheduled PM plan should be updated, assuming that the restored components are as good as new. The optimization algorithm of this paper, NextPM, is tested through numerical case studies applied to a four-component model of a wind turbine. The first study addresses the important case of a single component system, used for parameter calibration purposes. The second study analyses the case of seasonal variations of mobilization costs, as compared to the constant mobilization cost setting. Among other things, this analysis reveals a 35 % cost reduction achieved by the NextPM model, as compared to the pure corrective maintenance (CM) strategy. The third case study compares the NextPM model with another optimization model – the preventive maintenance scheduling problem with interval costs (PMSPIC), which was the major source of inspiration for this article. This comparison demonstrates that the NextPM model is accurate and much faster in terms of computational time.

Highlights

  • Wind energy is one of the lowest-priced renewable energy technologies available today; see Lazard (2020)

  • preventive maintenance scheduling problem with interval costs (PMSPIC) looks into the total maintenance cost, while NextPM aims at minimizing the time average maintenance cost

  • This article introduces a new NextPM optimization model aiming at preventive maintenance (PM) scheduling for a wind turbine viewed as a multi-component system

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Summary

Introduction

Wind energy is one of the lowest-priced renewable energy technologies available today; see Lazard (2020). One can reduce the maintenance costs by means of an improved scheduling of the maintenance activities for still-functioning components depending on their current age. The latter task is the main concern of this paper, which proposes an optimization model for preventive maintenance (PM) scheduling of a wind turbine or even a farm of wind turbines. In Moghaddam and Usher (2011), optimization models are developed to determine the optimal PM schedules in repairable and maintainable systems They show that if mobilization costs are the same irrespective of the number of components to be attended, multiple simultaneous PM activities become cost-effective.

Optimal rescheduling algorithm
An optimal plan for the next preventive maintenance
NextPM model
Complete optimization model of NextPM
NextOM model
Numerical studies
Study 1: focusing on a single component at a time
Study 2: seasonal effects
Part A
Part B
Part C
A performance comparison with PMSPIC
Findings
Conclusions

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