Optimal production plan for a multi-products manufacturing system with production rate dependent failure rate

Abstract

This study deals with the problem of dependence between production and failure rates in the context of a multi-product manufacturing system. It provides an answer about how to produce (i.e. the production rates) and what to produce (i.e. which product) over a finite horizon of H periods of equal length. We consider a single randomly failing and repairable manufacturing system producing two products Pa and Pb . The product Pa is produced to supply the strategic demand d(k) of the principal customer via a buffer stock S over k periods (k = 1, 2, … , H). The second product Pb is produced to meet a secondary but very profitable demand. It is produced during a given interval at the end of each period k. We develop a genetic algorithm to determine simultaneously the optimal production rate of the first product during each period k and the optimal duration of the production interval of the second product, maximising the total expected profit.