Abstract

Different industrial applications frequently use overhead cranes for moving and lifting huge loads. It applies to civil construction, metallurgical production, rivers, and seaports. The primary purpose of this paper is to control the motion/position of the overhead crane using a PID controller using Genetic Algorithms (GA) and Bee Algorithms (BA) as optimization tools. Moreover, Fuzzy Logic modified PID Controller is applied to obtain better controller parameters. The mathematical model uses an analytical method, and the PID model employs Simulink in MATLAB. The paper presents the PID parameters determination with a different approach. The development of membership functions, fuzzy rules employ the Fuzzy Logic toolbox. Both inputs and outputs use triangular membership functions. The result shows that the optimized value of the PID controller with the Ziegler-Nichols approach is time-consuming and will provide only the initial parameters. However, PID parameters obtained with the optimization method using GA and BA reached the target values. The results obtained with the fuzzy logic controller (0.227% overshoot) show improvement in overshoot than the conventional PID controller (0.271% overshoot).

Highlights

  • Overhead cranes are used repeatedly in different industrial applications to transport huge loads in horizontal and vertical directions

  • Ft− represents the actuating force acted on the trolley by the motor; x− is the horizontal position of the trolley; xl and yl− are the horizontal and vertical positions of the load to be lifted, respectively. mt and ml− are the mass of the trolley and the load, respectively;l− is the length of the cable; θ− is the swing angle of the load; and g − denote the gravitation acceleration

  • The results obtained from the Fuzzy modified PID controller are better than the conventional PID controller in overshoot, settling time, and raising time for the

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Summary

Introduction

Overhead cranes are used repeatedly in different industrial applications to transport huge loads in horizontal (moving) and vertical (lifting) directions. It applies to civil construction, metallurgical production, rivers, and seaports. It provides ascent or descent of cargoes and their distance shifting using hoisting and traveling devices [1]. The parts of the overhead crane system consist of the following parts: SN Applied Sciences (2021) 3:811. 1. Trolley (the main part of the crane which contains the driving motor), 2. Girder (the guide for traversing motion), 3. Traveler (the guide for traveling motion), 4. Cable (used in lifting and lowering motion which contains a hook) and 5.

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