Abstract

The use of finite element models has gained popularity in the field of foot and footwear biomechanics to predict the stress–strain distribution and the treatment effectiveness of therapeutic insoles for pathological foot conditions. However, a comprehensive evaluation of mesh quality is often ignored, meanwhile no golden standard exists for the mesh density and selection of element size at an acceptable accuracy. Here, we make a convergence test and established anatomically-realistic foot models at different mesh densities. The study compared the discrepancy in output variables to the changes of element type and mesh density under barefoot and footwear conditions with compressive and shear loads, which are commonly encountered in foot and footwear biomechanics simulations. For a range of loading conditions simulated in 125 finite element models, the peak plantar pressure consistently converged with optimal mesh size determined at 2.5[Formula: see text]mm. The convergence variable of principal strains and stress tensors, however, varies significantly. The max von-Mises stress showed strong sensitive behavior to the changes of the mesh density. The pattern for contact pressure distribution became less accurate when the element sizes increase to 6.0[Formula: see text]mm; in particular, the locations of the pressure peak do not show remarkable changes, but the size of the area of contact still changes. The current study could offer a general guideline when generating a reasonable accurate finite element models for the analysis of plantar pressure distributions and stress/strain states employed for foot and footwear biomechanics evaluations.

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