Optimal design of a new Halbach array magnetic roller with axial eddy current force

Abstract

Non-ferrous metal recovery is of great significance to the sustainable development of resources. Small-sized nonferrous metal particles account for a large proportion of nonferrous metals in solid waste, but the recovery efficiency is low. Eddy current separation is an important technology for physical recovery of non-ferrous metals. Optimizing its magnetic roller is extremely important for improving the recovery efficiency and economy of small-sized non-ferrous metals. In this study, COMSOL Multiphysics is used to establish a three-dimensional transient simulation model of the vertical rotary-drum ECS. On the basis of the two-dimensional Halbach array magnetic roll, the magnetic system of the magnetic roll is designed in the axial direction, so that the particles are subjected to the axial eddy current force opposite to the direction of gravity for the first time. This force can slow down the falling velocity of particles, increase the difference in falling trajectory and repulsion distance, improve recovery efficiency. In addition, due to the generation of axial eddy current force, the interlayer dislocation type magnetic roller can achieve the same recovery effect by only using 1/3 of the length of the basic type magnetic roller. Based on the electromagnetic theory and particle dynamics, by comparing the axial magnetic density distribution of different magnetic rollers, the axial eddy current force and the trajectory of non-ferrous metal particles, the generation mechanism of the axial eddy current force and the magnetic system structure that can generate the axial eddy current force are clarified.