Optimal design and simulation investigation for high-density hydrogen storage tanks filled with rare earth-based (RE-Ca)(Ni-Co)5 optimized alloy

Abstract

The slow kinetic rate due to strong thermal effect limits the practical application of metal hydride tanks in high-density hydrogen storage. In this work, we concentrate on a comprehensive experimental and numerical investigation of metal hydride beds with rare earth-based (RE-Ca)(Ni-Co)5 optimized alloy to explore faster reaction rates. Two different cylindrical tanks were manufactured to reflect de-/hydrogenation characteristics. A study on the temperature evolution in the loose powder bed was performed first, followed by five other different bed configurations: alternated powder layers with Al fiber layers, powder mixed with Al fibers, compacted discs (mixture of powder, resin and graphite), alternated compacts with Al fins and alternated Al foil-wrapped compacts with Al fins. Among them, the compacts provide good heat transfer capacity, with additional Al foils and fins for optimum thermal diffusion, reducing the reaction time by almost 50 %. Stress concentrations caused by powder accumulation can also be avoided thanks to the stable structure. Finally, the numerical model was adapted to simulate the de-/hydrogenation processes of the optimized bed and the experimental data matched well with the computational results, confirming the reliability of the model. It lays the foundation for the design and operation optimization of high-density hydrogen storage in the future.