Optimal Design and Analysis of the Novel Low Cogging Torque Axial Flux-Switching Permanent-Magnet Motor

Abstract

The axial field flux-switching permanent-magnet machine (AFFSPM) is one of the most efficient machines which is appropriate for high torque and low-speed direct-drive applications. In this paper, the novel axial field flux switching machine with sandwiched permanent magnet (AFFSSPM) is proposed in order to increase torque density and decrease cogging torque. The proposed model equipped with an advanced phase-group concentrated-coil winding to obtain a unity displacement winding factor. Two three-phase 6-stator-slot (S)/10-rotor-pole (P) and 12(S)/19(P) configurations of the proposed model are investigated. Some specific design issues, including the sandwiching pole angle, the stator tooth angle, and the rotor pole angle have been optimized to obtain the maximum torque density and minimum cogging torque by artificial neural network and non-sorting genetic algorithm II. Moreover, the static electromagnetic characteristics are investigated. Compared with the conventional AFFSPM and 6(S)/10(P) AFFSSPM, the 12(S)/19(P) proposed machine shows higher torque density, lower cogging torque, and higher level of fault-tolerant capability. In order to improve the dynamic performance of the AFFSSPM motor, a space vector modulation-direct torque and flux control (SVM-DTFC) scheme is proposed. The AFFSSPM motor exhibits excellent dynamic performance with proposed scheme.