Abstract

Simple SummaryIn the last few years, the physical health and mental health of workers in an industrial context while interacting with collaborative robots have become of primary interest in the research field. The characterization of the mental and psychophysical health of workers and subjects can be investigated with biomechanical analysis. In this work, a biomechanical model was used to perform simulations of the biomechanics of reaching against gravity movements as a paradigmatic motion primitive underlying several functional tasks. Motion tracking data were acquired with motion capture, and, in a simulation environment, multiple movement speeds and carried loads were changed in order to analyze the effects on upper-limb kinematics and dynamics. An optimal range of velocities for human motion was found in which the expended energy was lower. The deviation from energy optimum for the upper limb was evaluated when testing nonoptimal movement conditions. These results can be useful in a human–robot collaboration scenario to tune setup parameters to preserve the physical and mental health of the workers, to assess biomechanics, and to define fatigue and effort indices.In the last few years, there has been increased interest in the preservation of physical and mental health of workers that cooperate with robots in industrial contexts, such as in the framework of the European H2020 Mindbot Project. Since biomechanical analysis contributes to the characterization of the subject interacting with a robotic setup and platform, we tested different speed and loading conditions in a simulated environment to determine upper-limb optimal performance. The simulations were performed starting from laboratory data of people executing upper-limb frontal reaching movements, by scaling the motion law and imposing various carried loads at the hand. The simulated velocity ranged from 20% to 200% of the original natural speed, with step increments of 10%, while the hand loads were 0, 0.5, 1, and 2 kg, simulating carried objects. A 3D inverse kinematic and dynamic model was used to compute upper-limb kinematics and dynamics, including shoulder flexion, shoulder abduction, and elbow flexion. An optimal range of velocities was found in which the expended energy was lower. Interestingly, the optimal speed corresponding to lower exerted torque and energy decreased when the load applied increased. Lastly, we introduced a preliminary movement inefficiency index to evaluate the deviation of the power and expended energy for the shoulder flexion degree of freedom when not coinciding with the minimum energy condition. These results can be useful in human–robot collaboration to design minimum-fatigue collaborative tasks, tune setup parameters and robot behavior, and support physical and mental health for workers.

Highlights

  • Industry 4.0 aims at developing highly automated and digitalized processes with the use of electronics and information technologies in manufacturing and services [1].in the last decade, the constantly growth of Industry 4.0 led to a high level of automatization, increasing the productivity and efficiency in industrial applications [2].In this scenario, human operators face increased complexity of their daily tasks, and they need to be highly flexible in a dynamic working environment [3]

  • Physical health and mental health are strictly related to one another; physical fatigue affects mental state, while mental fatigue impairs physical performance [10]

  • In order to compare the performance in the different simulated conditions, for each repetition, we considered the maximum torque τi,max, computed as the maximum of the torque τi, the peak power Pi,max, and the expended energy Ei for each degree of freedom i

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Summary

Introduction

In the last decade, the constantly growth of Industry 4.0 led to a high level of automatization, increasing the productivity and efficiency in industrial applications [2]. In this scenario, human operators face increased complexity of their daily tasks, and they need to be highly flexible in a dynamic working environment [3]. New workspaces have been developed in which human workers cooperate with robots [5] In this scenario, the physical safety of the worker is of primary importance [6] and the quality of experience and level of engagement of operators working with collaborative robots (cobots) have become a central issue in the research field. Guaranteeing favorable physical and psychosocial working conditions is fundamental for maintaining mental and physical health [11]

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