Optical measurements of two cylindrical and conical heavy-duty diesel injector nozzels – A comparison of reference diesel, HVO, and RME fuels

Abstract

In the present work, a constant volume/constant pressure combustion chamber was utilized to measure the major parameters of vapour/liquid phases and combustion of fuel spray introduced by two heavy-duty, large-diameter diesel injectors. A conical nozzle (K factor 4) with a 300 µm outlet diameter and a 1300 µm length and a cylindrical nozzle (K factor 0) with a 300 µm outlet diameter and a 650 µm length display notably distinct impacts on the formation of the mixture, the air entrainment process, and the combustion behaviour. Several parameters, including jet and liquid spray penetration lengths, jet cone angle, and jet projected area are combined to describe spray characteristics in an inert background gas, and ignition incidence, flame lift-off length, and soot appearance time parameters are calculated to explain the combustion trend of the nozzles in a reactive gas background. These observations were conducted using four distinct optical techniques, two of Schlieren and Mie-Scattering for inert condition, and two of OH* Chemiluminescence and Natural Flame Luminosity for reactive condition. This study collects a wide variety of boundary conditions, comprising ambient pressure/temperature and fuel rail pressure, with diverse fuels, including reference diesel, HVO, and RME fuels.The findings are categorized by the jet and liquid spray behaviours in the first part, demonstrating that the jet cone angle is an injector geometry-based parameter and that the cylindrical nozzle has a larger cone angle and a shorter liquid spray length. Three distinct scenarios of the computed air-to-fuel mass ratio at the same axial positions, time steps, and injected fuel mass indicate a marginally higher air entrainment in the cylindrical nozzle and, presumably, a faster and better mixture formation. The thorough examination of the combustion characteristics indicates that a quicker formation of the initial stoichiometric region in the cylindrical nozzle results in a shorter ignition delay at most experimental locations, which ultimately results in a faster soot initiation. However, depending on the flame lift-off length and the boundary conditions, the interval between ignition and the development of soot varies considerably. Finally, it is demonstrated that, with the exception of fuel pressure variation, the flame lift-off length, which is crucial in providing the initial mixture formation prior to combustion occurrence, follows the ignition delay trend and exhibits a shorter length with a shorter ignition delay.