Optical-fibre sensor system for monitoring the performance of the gas–propellant centrifuge separator of a spacecraft

Abstract

An optical-fibre sensor system is presented for monitoring void fraction distribution in a spacecraft's gas and propellant centrifuge separator. The system could be used at the separator development stage or for monitoring, during ground tests, the elements of the spacecraft propulsion system. Our sensor system employs an array of point optical-fibre refractometric transducers installed in the form of several linear radial arrays on the separator rotating blades. We employed a small-size hemispherical optical detection element as the transducer and we optimized its parameters through numerical ray-tracing. The aim is to minimize the effect of the thin film of liquid that forms on the transducer's surface in this application. The features of this sensor system are: (1) an efficient matrix-type multiplexing scheme, (2) the installation of the main optoelectronic unit of the sensor in a hermetically sealed container inside the separator tank located on the rotating shaft and (3) the spark-proof and explosion-proof design of the sensor circuits and elements. The sensor is simple, reliable, low-cost and is capable of withstanding the factors involved during operation of the propulsion system such as cryogenic temperatures and chemically aggressive liquids. The novel elements and design concepts implemented in this sensor system can also find applications in other sensors for spacecraft propulsion systems and also in a variety of optical-fibre sensors used in scientific research and industry.