Optical Fiber Transducer for Monitoring Single-Phase and Two-Phase Flows in Pipes

Abstract

Fluid flow monitoring is essential in many industrial processes. However, some flow measurement methods may not be feasible in a few applications such as the ones in potentially explosive atmospheres or under presence of intense electromagnetic fields. In this study, we present the construction and evaluation of an optical fiber transducer, which is suitable for flow monitoring in industrial environments pipes. Besides single-phase flow, which has been already monitored by similar techniques in the past, we also present in this paper the measurement of two-phase gas-liquid flows. Working principle is based on the measurement of the force induced by the streaming fluid into a cantilever whose deformation is indirectly and optically monitored by means of fiber Bragg gratings. Static and dynamic tests were performed for transducer calibration and validation. In static calibration, sensor sensitivity to force corresponded to 2.34 nm/N. The transducer was successfully applied to measure single-phase flow rate in the range of 0 $\text{m}^{{3}}$ /h to 6.68 $\text{m}^{{3}}$ /h, presenting maximal uncertainty of 0.3 $\text{m}^{{3}}$ /h. Finally, the transducer was applied in two-phase gas-liquid flow, being able to correctly identify gaseous and liquid phases since the cantilever is exposed to different forces during the passage of the gas and liquid. In this way, the developed transducer may be well applied to two-phase flow monitoring.