Abstract

Significant amounts of biomass residues were generated in Indonesia. While untreated, residues emit greenhouse gases during the decomposition process. On the other hand, if efficiently utilized, these residues could be used to produce value-added products. This study investigates opportunities for harnessing the full potential of palm oil residues (i.e., empty fruit bunches, kernel shells, fiber, and mill effluent). As far as we are aware, the study is the first attempt to model the palm oil supply chain in a geographically explicit way while considering regional infrastructures in Sumatra Island, Indonesia. The BeWhere model, a mixed integer linear programming model for energy system optimization, was used to assess the costs and benefits of optimizing the regional palm oil supply chain. Different scenarios were investigated, considering current policies and new practices leading to improved yields in small-scale plantations and power grid connectivity. The study shows that a more efficient palm oil supply chain can pave the way for the country to meet up to 50% of its national bioenergy targets by 2025, and emission reductions of up to 40 MtCO2eq/year. As much as 50% of the electricity demand in Sumatra could be met if residues are efficiently used and grid connections are available. We recommend that system improvements be done in stages. In the short to medium term, improving the smallholder plantation yield is the most optimal way to maximize regional economic gains from the palm oil industry. In the medium to long term, improving electricity grid connection to palm oil mills could bring higher economic value as excess electricity is commercialized.

Highlights

  • Oil palm is the largest biomass source in Indonesia

  • One ton (t) of crude palm oil (CPO) production results in nearly 5 t of solid biomass waste, including empty fruit bunches (EFB), palm kernel shells (PKS), palm mesocarp fibers (PMF), and palm oil mill effluent (POME), see Figure 1. This implies that, in 2015, Indonesia produced around 155 million tons (Mt) of palm biomass residue

  • This study examines a supply chain optimization problem that consists of fresh fruit bunches (FFB) that originate from small-scale and large-scale plantations

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Summary

Introduction

The country housed 11 million hectares (Mha) of oil palm plantations and produced 31 million tons (Mt) of crude palm oil (CPO) in 2015 [1]. Oil extraction from palm fruits occurs in palm oil mills. One ton (t) of CPO production results in nearly 5 t of solid biomass waste, including empty fruit bunches (EFB), palm kernel shells (PKS), palm mesocarp fibers (PMF), and palm oil mill effluent (POME), see Figure 1. This implies that, in 2015, Indonesia produced around 155 Mt of palm biomass residue.

Simplified palm
Framework for Analyzing the Palm Biomass Supply Chain
BeWhere Model for the Oil Palm Supply Chain
BeWhere
Input Data
Feedstock Production and Availability
Processing FFB in Palm Oil Mills
Palm Oil Biomass Utilization and Biomass Conversion Technologies
FFB Transport to Palm Oil Mills
District Electricity Demand and Transmission Lines
Environmental Impacts
Model Assumptions and Limitations
Scenario Development
Technology Selection and Quantity of Bio-Products Generated
MW high-efficiency
Total Costs and Benefits
Sc-ref
Improving
Effects
Effects of Parameters onwas
Conclusions
Full Text
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