Abstract

Research into integrating the concept of the internet of things (IoT) into smart factories has accelerated, leading to the emergence of various smart factory solutions. Most ideas, however, focus on the automation and integration of processes in factory, rather than organic cooperation among mobile assets (e.g., the workers and manufactured products) and fixed manufacturing equipment (e.g., press molds, computer numerical controls, painting). Additionally, it is difficult to apply smart factory and IoT designs to analog factories, because such a factory would require the integration of mobile assets and smart manufacturing processes. Thus, existing analog factories remain intact and smart factories are newly constructed. To overcome this disparity and to make analog factories compatible with smart technologies and IoT, we propose the opportunistic and location-based collaboration architecture (OLCA) platform, which allows for smart devices to be attached to workers, products, and facilities to enable the collaboration of location and event information in devices. Using this system, we can monitor workers’ positions and production processes in real-time to help prevent dangerous situations and better understand product movement. We evaluate the proposed OLCA platform’s performance while using a simple smart factory scenario, thus confirming its suitability.

Highlights

  • Due to the advance of technology, many industrial factories are becoming automated in various ways

  • We propose an opportunistic and location-based collaboration architecture (OLCA) platform, which enables devices for existing manufacturing equipment and for mobile assets, such as wearable band for workers and mobile tags for product transport trays, to collaborate with each other using location information as well as opportunistic events occurring inside the factory

  • We proposed the OLCA platform

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Summary

Introduction

Due to the advance of technology, many industrial factories are becoming automated in various ways. Future factories (i.e., Industry 4.0) will be equipped with real-time communication technologies that are attached to products moving throughout the factory [1,2] It will provide devices for workers to wear as well as providing a smarter environment for manufacturing facilities [3,4,5,6]. These smart factory technologies focus on automating and integrating production processes rather than device collaboration, and they do not suggest a model that connects products, workers, and manufacturing equipment together [7,8]. In the existing analog factory, Sensors 2018, 18, 2703; doi:10.3390/s18082703 www.mdpi.com/journal/sensors

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