Operational Experience from the Implementation of 21 Wells with Non-Metallic Based Downhole Tubing: From Pilot to Large Scale Implementation

Abstract

Abstract Tubular GRE lining technology has been globally applied used since 1960's in eliminating downhole tubular corrosion, replacing the elevated CAPEX of CRA OCTG and assuring steady oil, gas and water flow through the downhole string with its flow assurance benefits. Compared to conventional carbon steel whose failures are frequent, the GRE lined carbon steel provides long lasting protection which results in huge savings in life cycle cost. Likewise, compared to CRA material capable of withstanding corrosion issues, the GRE lined CS provides direct capital cost savings. Apart from the economic benefits, operators deploying GRE lined CS have enjoyed superior well integrity over the life cycle of the well. Abu Dhabi National Oil Company (ADNOC ONSHORE) implemented this technology in 2013 for the water disposal wells (5 wells as trial, all of them were successful). We will share the results of the caliper logs that have been run into these wells and the inspection of tubing pulled out of the disposal wells after 4 years in service. Following the assessment, which was satisfactory, the first Water Injection well with GRE lined tubing has been RIH in 2021, and plans for Oil producers with GRE lined tubing in Q2-2023. Till the time of writing this paper, 19 GRE lined strings have been RIH in Aon's water disposal wells, and 2 strings have been run in water injection wells (under study and field test and assessment). This paper shares the evolution of this technology within the Aon from the first installation to the development of a contract and how Aon geared to absorb this technology in their system. Some of the challenges that faced the company were: The modifications that were required to the wells’ designs.How the service provider was aware of Aon's operational well intervention jobs.How this is compatible with the lining system.