Abstract

Open water flume tanks with closed-loop circulation driven by centrifugal pumps are essential for hydro experimentation in academic settings as well as research centers. The device is also attractive due to its versatility and easy-to-maintain characteristics. Nevertheless, commercial open flume systems can be expensive and become less prioritized in engineering schools. This paper describes the design and fabrication of an affordable, medium-size water flume tank, suitable for education purposes. The central piece of the system is a transparent observation chamber where fluid experiments are typically conducted and observed. The expected maximum average water speed in the observation chamber of about 60 cm per second was achieved by the inclusion of a 3 hp centrifugal pump. The size and capacity of the current design were constrained by space limitation and available funds. The educational facility was assigned as a two-semester multi-disciplinary capstone senior design project incorporating students and faculty of mechanical, electrical, and computer engineering programs in our campus. The design process provides a training platform for skills in the area of Computer Aided Designs (CAD), Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), manufacturing, and experimentation. The multi-disciplinary project has contributed to the improvement of soft skills, such as time management, team working, and professional presentation, of the team members. The total material cost of the facility was less than USD 6000, which includes the pump and its variable frequency driver. The project was made possible due to the generous sponsor of the Vibration Institute.

Highlights

  • Open water flumes provide effective hands-on multidisciplinary learning tools for students matriculated in engineering programs, as well as in the physical education program [1]

  • The reported open flume was motivated by the need of a test chamber for an ongoing research on bladeless turbines, as well as the desire to have such device in the fluid mechanics laboratory

  • Open channel tanks are paramount for various hydrodynamic research areas, such as designs of hydrokinetic energy harvesters, investigation of flow characteristics in the presence of obstacles, drag and lift of objects exposed to fluid flows, etc

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Summary

Introduction

Open water flumes provide effective hands-on multidisciplinary learning tools for students matriculated in engineering programs, as well as in the physical education program [1]. Open channel tanks are paramount for various hydrodynamic research areas, such as designs of hydrokinetic energy harvesters, investigation of flow characteristics in the presence of obstacles, drag and lift of objects exposed to fluid flows, etc. Open water flume experimentations of vertical axis hydrokinetic generators, such as Savonius and Darrieus turbines, have been intensified lately These turbines are attractive renewable energy harvesters due to their simple designs, low-cost manufacturing, easy maintenance, and independence of flow direction. The presented work discusses the design and fabrication of a small size (15 cm wide and 75 cm long test chamber) open water flume with closed flow loop driven by a 3 hp centrifugal pump. A brief discussion on the budget is presented before the paper is closed with a discussion and conclusion sections

Basic Design and Pump Selection
Static and Dynamic Analysis of Supporting Frame
Computational Fluid Dynamics
Mesh Method
Figure
Fabrication and Manufacturing
A Miller
Discussion
Tests on Flow Straightener Designs
12. Models of flow straightener inin the
Measurements of Drags
Budget
Conclusions
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