Abstract

We have used bias-assisted microwave plasma chemical vapor deposition to synthesize (i) carbon nanotubes (CNTs) possessing a graphitic carbon nanoflake (CNF) morphology, (ii) CNF spheres, and (iii) a pure carbon nanoflake film (CNFF) on stainless-steel substrates. We employed CH 4 and CO 2 as the precursors to these carbon nanomaterials (CNMs); the use of CO 2 aided the destruction of the CNT surfaces and reduced the growth temperature range to 380–450 °C at 300 W, as a result of the presence of oxygen-based species in the plasma. Applying an external bias of − 150 V led to the growth of CNTs possessing specifically oriented graphitic CNFs. We used scanning electron microscopy and high-resolution transmission electron microscopy to observe the morphologies and graphitic structures of these CNMs. Field emission measurements of a CNT/CNF-coated electrode revealed that the turn-on field was ca. 2.73 V/μm.

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