One-step synthesis of high purity ZnO micro/nanostructures from pure Zn and pre-alloyed brass powders by vapor phase transport

Abstract

In this research, vapor phase transport (VPT) was introduced as a facile, inexpensive method to produce ZnO micro/nanostructures from various Zn sources such as pure Zn and alpha brass pre-alloyed powders (Cu–20Zn and Cu–28Zn) at different processing temperatures of 930 °C–1050 °C. Simultaneous thermal analysis (STA) was carried out to investigate Zn evaporation and ZnO micro/nanostructure formation. STA results showed an exothermic peck at 711 °C and 728 °C for Cu–20Zn and Cu–28Zn, respectively, due to oxidation of the evaporated Zn element and formation of ZnO micro/nanostructures. X-ray diffraction results showed that high purity ZnO micro/nanostructures were successfully synthesized via VPT process and the crystallite size was increased from ~60 nm to ~100 nm with increasing processing temperature. Field emission scanning electron microscopy observations showed morphology (e.g. rods, column, tetrapods, and combs) and size of the synthesized micro/nanostructures were dependent on the Zn sources and processing temperature, in which average diameter of the synthesized ZnO structures was increased with increasing the processing temperature. The smallest (98 nm) and largest (603 nm) average diameters of synthesized ZnO micro/nanostructures were attained from the pure Zn and Cu–28Zn brass powders at 930 °C and 1050 °C, respectively.