One-Pot Synthesis of Pt-Free 3D-Catalyst for PEMFC

Abstract

Pt-free catalysts for Oxygen Reduction Reaction (ORR) are broadly studied for Proton Exchange Membrane Fuel Cells (PEMFC) in order to widely develop hydrogen as a fuel for individual transportation. To reduce the performance gap between noble and non-noble catalysts, kinetics and thermodynamics are to be considered. The kinetics of the reaction is influenced by both the turn over frequency of the catalytic site and the density of said sites in the materials. The diffusion of gaseous reactants and liquid water produced is equally important as it modifies the thermodynamic of the reaction. For a long time now, Fe-C-N materials have been identified as the most promising Pt-free electrocatalysts for ORR despite the limited knowledge on the actual structure of the involved sites. Several approaches are currently studied to produce materials with high active site density and high porosity. Different carbon structures are modified to include active sites. The most reported and promising routes are Metal Organic Frameworks, polymers on carbon nanoparticles and silica templated organic structures.In this new approach, carbon cryogels are chosen for their tunability and high specific surface area. Porous Fe-C-N catalysts are synthesized in one step by a modified resorcinol-formaldehyde aerogel method. Gelation, drying and pyrolysis steps are carefully studied and optimized to obtain a high density of accessible catalytic sites. The porosity of the formed materials is measured with nitrogen adsorption. Values of the Brunauer Emmett Teller (BET) surface area up to 800 m2/g are obtained. The impact of different synthesis parameters on catalytic activity is studied. To assess the catalyst’s performances toward ORR, rotating ring Disk Electrode measurements as well as Fuel Cell polarization curves will be reported.