Abstract

The thermal expansion and density of Compacted Graphite Iron (CGI) and Spheroidal Graphite Iron (SGI) were measured in the temperature range of 25–500 °C using push-rod type dilatometer. The coefficient of the thermal expansion (CTE) of cast iron can be expressed by the following equation: CTE = 1.38 × 10−5 + 5.38 × 10−8 N − 5.85 × 10−7 G + 1.85 × 10−8 T − 2.41 × 10−6 RP/F − 1.28 × 10−8 NG − 2.97 × 10−7 GRP/F + 4.65 × 10−9 TRP/F + 1.08 × 10−7 G2 − 4.80 × 10−11 T2 (N: Nodularity, G: Area fraction of graphite (%), T: Temperature (°C), RP/F: Pearlite/Ferrite ratio in the matrix).

Highlights

  • The development and use of high performance powertrain components is crucial for the performance of different vehicles

  • For heavy truck diesel engines, current and future expected solutions are based on cast irons

  • The coefficient of the thermal expansion (CTE) and density of Spheroidal Graphite Iron (SGI) and Compacted Graphite Iron (CGI) materials were measured as a function of temperature in the temperature range of room temperature to 500 °C (600 °C for the cycle tests)

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Summary

Introduction

The development and use of high performance powertrain components is crucial for the performance of different vehicles. The downsizing of engines with preserved demands on performance adds to this scenario To meet these requirements, it is important to investigate factors necessary to create conditions for closer tolerances and optimization of mechanical and thermal properties by control of graphite morphology. For CGI materials SinterCast has obtained one patent for solution hardening [3] For the matrix, both Carbon and Silicon will have solution hardening contributions where size differences and effective change in the shear modulus are direct factors for the effectiveness of the alloying [4]. As temperature in engine applications requires both the understanding of thermal expansion and the effect of thermal cycling on thermal expansion both aspects are currently addressed for both ferritic-perlitic materials and for fully ferritic materials with different graphite morphology

Materials
Dilatometry
Microstructural Characterization
Microstructure
Density
Effect of Thermal Cycling on Thermal Expansion
Uncertainty of Measurements
Uncertainty of δαRS
Uncertainty of δT
Uncertainty of δT *
Uncertainties of LRS0 and LX0
Combined Standard Uncertainty
Conclusions
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