On the Volume Expansion of Lithium Ion Battery Electrodes (I) after Wetting, and (II) Selection of the Right Amount of Electrolyte

Abstract

The electrolyte is necessary for transport of lithium ions between the negative and positive electrode within the battery cell. The lower the amount of electrolyte, the higher the energy density and specific energy. Hence, it is important to understand which cell parameters are relevant to determine the right amount of electrolyte. Here, three different cell designs in 1 to 5 Ah pouch cells where investigated for cell impedance after filling, cell capacity after formation, C-rate performance, and capacity retention for up to 3,000 full cycles. Wetting the cell with electrolyte, the cell pore volume changed between 25%–35% due to changes of 6%–16% in the thickness of the anode and cathode. Although electrolyte volumes >0.85 times the wet cell pore volume showed minimal resistance before formation, only electrolyte volumes of 1.08 times the wet cell pore volume were sufficient for a successful formation process. For long-term cycling, a minimum electrolyte volume of 1.19 times the wet cell pore volume was required to improve long-term cycling performance. Future experiments will investigate the correlation of capacity fade with electrolyte consumption for different electrolytes.