Abstract

Abstract This paper presents an investigation on different tube forming processes by plastic deformation, including expansion, reduction and inversion of tube ends, using circle grid analysis in order to obtain strain-loading paths in different regions of the principal strain space. The experimental work was carried out on commercial AA6063-T6 tubes and includes independent material characterization by means of tensile, stack compression and instability tests. Finite element modelling of the tube forming processes by means of an in-house computer program gives support to the presentation and allows assessing the overall accuracy, validity and reliability of using circle grid analysis to investigate formability and failure in tube forming.

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