On the predictive capabilities of non‐local models for ductile crack propagation under different levels of stress triaxiality

Abstract

AbstractDuctile materials are used in many applications such as hydrogen storage and transport, energy plants and additively manufactured components. High safety standards are vital for such applications, which underline the necessity of thoroughly investigating ductile failure to ensure safety and increase components efficiency. Ductile failure is mainly prompted by the evolution of the so‐called ductile damage, characterized by the nucleation, growth and coalescence of microvoids due to plastic deformation. Moreover, the plastic zones formed at the crack tip of ductile materials exhibit high sensitivity to the stress triaxiality level, which in turn distinctly depends on the geometry of the considered component. The quantification of the stress triaxiality at the crack tip is therefore essential to better understand and predict ductile crack propagation and failure. For that reason, a non‐local ductile damage model is employed in this work to simulate the ductile crack propagation under different stress triaxiality conditions. Different geometries are considered, such as constrained geometries of notched bending specimens and unconstrained geometries of center cracked tension specimens, which characterize the different triaxiality levels. To address the effects of thickness and initial crack length, three‐dimensional geometries are simulated, which account for the out‐of‐plane crack‐tip constraints. Finally, to evaluate the prediction quality of the simulations, corresponding experiments have been carried out and direct comparisons are conducted, with respect to the crack length, ductile crack propagation and resistance curves.