Abstract
This work presents a step-by-step procedure to estimate the lifetime of discrete SiC power MOSFETs equipping three-phase inverters of electric drives. The stress of each power device when it is subjected to thermal jumps from a few degrees up to about 80 °C was analyzed, starting from the computation of the average power losses and the commitment of the electric drive. A customizable mission profile was considered where, by accounting the working conditions of the drive, the corresponding average power losses and junction temperatures of the SiC MOSFETs composing the inverter can be computed. The tool exploits the Coffin–Manson theory, rainflow counting, and Miner’s rule for the lifetime estimation of the semiconductor power devices. Different operating scenarios were investigated, underlying their impact on the lifetime of SiC MOSFETs devices. The lifetime estimation procedure was realized with the main goal of keeping limited computational efforts, while providing an effective evaluation of the thermal effects. The method enables us to set up any generic mission profile from the electric drive model. This gives us the possibility to compare several operating scenario of the drive and predict the worse operating conditions for power devices. Finally, although the lifetime estimation tool was applied to SiC power MOSFET devices for a general-purpose application, it can be extended to any type of power switch technology.
Highlights
The remarkable properties of silicon carbide (SiC) have made it a perfect candidate for replacing silicon-based power electronic devices in high power, high-temperature applications
Compared to the well mature Si technology, the field reliability of SiC devices must be demonstrated for various applications, and a voltage-derating design guideline needs to be established
It becomes imperative to apply in-depth studies on the SiC devices performance and operating limits, especially when they are used in very critical applications, for instance when they are integrated into three-phase traction inverters powering electric motors
Summary
The remarkable properties of silicon carbide (SiC) have made it a perfect candidate for replacing silicon-based power electronic devices in high power, high-temperature applications. SiC MOSFET technology provides excellent performance to MOSFET power devices in terms of low on-state resistance, high switching frequency, high breakdown voltage, high current capability at very high temperature. The electric drive, the Coffin–Manson relation, the rainflow counting method, and Miner’s rule are suitable for the analysis and are combined to calculate the lifetime prediction [17,18,19,20,21,22,23,24,25,26,27,28] As it is simple and reliable, Miner’s rule is the most widely used fatigue life prediction technique in this field. The off-line prediction of the lifetime is performed, starting from the data obtained, by exploiting suitable modeling of the electric drive, operating at the conditions provided by the mission profile (MP) of the application. In the Electronics 2021, 10, 324 following, a step-by-step description of the developed activity is provided, along with the advantages and limits of the approach
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