Abstract

A dynamic tensile experiment was performed on a rectangular specimen of a non-crimp fabric (NCF) thermoplastic composite T700 carbon/polyamide 6.6 specimens using a split Hopkinson pressure (Kolsky) bar (SHPB). The experiment successfully provided useful information on the strain-rate sensitivity of the NCF carbon/thermoplastic material system. The average tensile strength at three varying strain rates: 700, 1400, and 2100/s was calculated and compared to the tensile strength measured from a standardized (quasi-static) procedure. The increase in tensile strength was found to be 3.5, 24.2, and 45.1% at 700, 1400, and 2100/s strain rate, respectively. The experimental findings were used as input parameters for the numerical model developed using a commercial finite element (FE) explicit solver LS-DYNA®. The dynamic FE model was validated against experimental gathering and used to predict the composite system’s behavior in various engineering applications under high strain-rate loading conditions. The SHPB tension test detailed in this study provided the enhanced understanding of the T700/polyamide 6.6 composite material’s behavior under different strain rates and allowed for the prediction of the material’s behavior under real-world, dynamic loading conditions, such as low-velocity and high-velocity impact.

Highlights

  • There has been a continuous, growing interest in the development and characterization of high-performance thermoplastic composites, primarily in the automotive and aerospace industry

  • On top of being recyclable [1], thermoplastics and thermoplastic composites comply with EU directive 2000/53/EC [2]: “the total percentage of preparation for reuse and recycling will be at least 85% of the average weight per vehicle and year”

  • High-rate loading conditions are beyond the scope of traditional material testing machines [14]

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Summary

Introduction

There has been a continuous, growing interest in the development and characterization of high-performance thermoplastic composites, primarily in the automotive and aerospace industry. In comparison to thermosetting composites, thermoplastic-based composite materials do not require specific cure schedule and can be processed, heated, and cooled more readily. The mechanical characterization process of a material is critical in determining its reliability and mechanical performance, under real-world applications under impact conditions, e.g., vehicle collision [3,4], bird strike [5,6], and sports impact [7]. Traditional standardized test procedures are typically performed under quasi-static conditions [8,9,10,11,12,13]. High-rate loading conditions are beyond the scope of traditional material testing machines [14]

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