On-site measurement and optimization of energy efficiency of the cascading desiccant wheel deep dehumidification systems in the lithium-ion battery manufacturing factory

Abstract

The desiccant wheel deep dehumidification system in the lithium-ion battery manufacturing factory is significantly energy intensive, which substantially treats the process air from the ambient to the supply air state with a dew point temperature below −20 °C. On-site measurements were conducted in this study to investigate the actual performance of the deep dehumidification systems. The air treatment process and energy consumption during the operation were continuously monitored. The results reveal that the coefficient of performance of the dehumidification process of the systems ranges from 0.54 to 0.63 under basic winter conditions and ranges from 1.15 to 1.25 under basic summer conditions. The deep dehumidification processes of the systems are divided into multiple stages, and with the deepening of the process air humidity ratio from above 6 g/kg to below 0.3 g/kg, the partial energy efficiency of the treatment stages decreases. The efficient operational strategies are further elaborated for the improvement of the deep dehumidification system, including the proper match between the dehumidification gradient and the dehumidification stages, and the appropriate use of outlet process air with low humidity ratio as the regeneration air. The energy consumption of the cascading desiccant wheel dehumidification system can be reduced by lowering the cooling temperature of the cooling coil to undertake more latent load in the preliminary dehumidification stage. The effect of the bypass air state as the regeneration air is revealed, and the energy efficiency of the system is enhanced by up to 32 % by applying appropriate bypass air. This study offers guidance for the future design of the cascading desiccant wheel deep dehumidification system in similar applications.