On micromechanics approach to stiffness and strength of unidirectional composites

Abstract

The purposes of this paper are sixfold. First, any micromechanics model for predicting elastic property (stiffness) of a composite is applicable to a reasonable prediction of a composite strength, provided that the homogenized internal stresses in the matrix are converted into true values. The conversion for all of the stress components free of biaxially transverse loads is presented in the paper. Second, the predictability of 12 well-known micromechanics models for stiffness and strength of a unidirectional composite is assessed against the measured data of all of the nine unidirectional composites used in three world-wide failure exercises. An accuracy ranking is made accordingly. Third, it is demonstrated that the smallest fiber volume in a representative volume element for a finite element approach plays a more dominant role than other issues such as a random fiber array to achieve the highest simulation accuracy. This feature has been largely ignored in the current literature. Fourth, a consistency of a micromechanics model in calculating the internal stresses in the fiber and matrix of the composite is an issue that should be taken into account. Among the 12 models considered, only Bridging Model is consistent. A non-consistency implies that a full three-dimensional approach should be used to predict an effective property of the composite even though it is subjected to a uniaxial load. Fifth, an effective method to detect an interface debonding between the fiber and matrix subjected to an arbitrary load is presented in the paper. Only a transverse tensile strength of the composite, in addition to the original fiber and matrix properties, is needed. Whereas essentially any load can cause the interface to debond earlier before a composite failure, only a transverse tensile load carrying capacity of the composite is influenced significantly by the debonding. Specifically, an interface debonding has insignificant effect on a shear strength of the composite. Sixth, a fiber misalignment-induced kink band failure is analyzed by virtue of the original fiber and matrix properties, and a longitudinal compressive strength is predicted micromechanically.