On mechanical and tribological behaviour of microwave sintered TiN – 5 wt% Al2O3–5 wt% Y2O3 nanocomposite

Abstract

Titanium nitride has potential applications in wide range of mechanical parts, cutting tools etc., primarily due to its high wear resistance. In the present study, a novel TiN-based nanocomposite was developed with nano additives alumina (Al2O3) and (Y2O3), 5 wt% each; using microwave irradiation at 900 W in ambient atmosphere. In-situ microwave sintering was carried out at a temperature of 1500 °C and 5 min holding time. The sintered nanocomposites achieved a relative density of ∼93%. XRD analyses showed that the major TiN phase was retained without any significant change in its peak positions after sintering. Minor phases of Y2Ti2O7 and Y3Al5O12 were formed during sintering due to chemical realignment of the constituent phases, were detected which acted as crack inhibitors. Microstructural studies indicated homogeneous distribution of the additives throughout the TiN matrix. The average Vickers microhardness of the TiN nanocomposites was ∼14 GPa, while indentation crack resistance was estimated within 3.9–4.0 MPa·m1/2. Wear and friction studies (ball-on-disc) of the microwave sintered TiN nanocomposite carried out with bearing steel ball under dry (unlubricated) and under deionised water (lubricated) sliding exhibited promising tribological behaviour. The friction coefficient (COF) between the contact pair was monitored within 0.5–0.6 after 45 min of dry sliding. Wear volume of the nanocomposite was obtained between 0.013 and 0.058 mm3 after 45 min of sliding (dry). Presence of iron oxides on worn surfaces confirmed mass transfer from the steel counterbody to the nanocomposite surface. Analyses of the worn surfaces showed that the wear mechanisms were predominantly abrasive and adhesive.