On determining the phase-selection principle in solidification from undercooled melts—competitive nucleation or competitive growth?

Abstract

A survey of the published literature on undercooled metallic and oxide melts suggests that phase selection during solidification can be categorized as nucleation controlled or growth controlled. Common characteristics governing the phase-selection pathway have been identified for various alloy systems. It is recognized that when competing stable and metastable phases share the same crystalline characteristics and have comparable interface kinetic coefficients, the principle of nucleation control applies for primary phase formation in a deeply undercooled melt. However, there can be a difference of two or three orders of magnitude in the interface kinetic coefficients for competing phases, either between an ordered intermetallic compound and a disordered solid solution, or between a crystalline phase with a high level of complexity and a simple crystal. In such cases, the principle of growth control will apply; more specifically, the phase with the faster growth kinetics should be favoured and the competing counterpart with sluggish interface kinetics should be suppressed at high undercoolings. Some simple predictions are suggested on the basis of this principle when considering stable and metastable phase diagrams. The specific conditions under which the present categorization is applicable are outlined. Future work is required to elucidate phase competition under conditions of very rapid solidification.