Abstract

AbstractOffshore wind operations and maintenance (O&M) costs could reach up to one third of the overall project costs. In order to accelerate the deployment of offshore wind farms, costs need to come down. A key contributor to the O&M costs is the component failures and the downtime caused by them. Thus, an understanding is needed on the root cause of these failures. Previous research has indicated the relationship between wind turbine failures and environmental conditions. These studies are using work‐order data from onshore and offshore assets. A limitation of using work orders is that the time of the failure is not known and consequently, the exact environmental conditions cannot be identified. However, if turbine alarms are used to make this correlation, more accurate results can be derived. This paper quantifies this relationship and proposes a novel tool for predicting wind turbine fault alarms for a range of subassemblies, using wind speed statistics. A large variation of the failures between the different subassemblies against the wind speed are shown. The tool uses 5 years of operational data from an offshore wind farm to create a data‐driven predictive model. It is tested under low and high wind conditions, showing very promising results of more than 86% accuracy on seven different scenarios. This study is of interest to wind farm operators seeking to utilize the operational data of their assets to predict future faults, which will allow them to better plan their maintenance activities and have a more efficient spare part management system.

Highlights

  • Offshore wind operations and maintenance (O&M) costs could reach up to 30% of the total project cost.[1]

  • Some correlations have been made between the two parameters, it is not always possible to know the exact time a failure has happened and when it was logged in the work orders

  • The rest of the alarms not shown on the table are the ones that are either automatically reset and resolved or ones not indicating failures but changes of state of the turbine, such as ‘‘remote stop,’’ or other warnings, such as ‘‘high/low wind speed.’’

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Summary

Introduction

Offshore wind operations and maintenance (O&M) costs could reach up to 30% of the total project cost.[1]. Previous studies have explored the effect of wind speed and turbulence intensity on turbine failures, by using wind speed measurements and work-order information.[2,3,4,5] some correlations have been made between the two parameters, it is not always possible to know the exact time a failure has happened and when it was logged in the work orders This is due to the fact that work orders are logging maintenance actions when completed, which could be several hours or days after the alarm has been triggered, due to unavailability of technicians or spare parts or due to bad weather

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