Obtaining extremely low coercivity of high Bs FeCoBSiCPCu nanocrystalline alloys through modulation of magnetic anisotropy

Abstract

Longitudinal magnetic field annealing is utilized for modifying the magnetic anisotropy and enhancing the magnetic softness of Fe75Co8(B10Si3C3P1)1-x/17Cux (x = 0.5, 0.75, 1, 1.25) nanocrystalline alloys. All of the magnetic field-annealed nanocrystalline alloys with Cu content more than 0.5 at.% exhibit significantly improved soft-magnetic properties, including high saturation magnetic flux density up to 1.87 T, effective permeability of 13,000–16,000 under the condition of 1 A/m and 1 kHz, coercivity as low as 1.6 A/m, and core loss of 0.11–0.45 W/kg under the condition of 1.0 T and 50 Hz. The application of a magnetic field promotes the nucleation and inhibits the growth of grains, leading to an increase in the number density of nanocrystals and the crystalline volume fraction, and a reduction in the grain size. The magnetic field annealing reduces the effective magneto-crystalline anisotropy energy to 2–4 J/m3, and induces longitudinal magnetic anisotropy with anisotropy energy density of 400–900 J/m3 which shows dependence on the crystalline volume fraction. The field-induced magnetic anisotropy dominates over the random local magnetic anisotropies, and results in the formation of regular magnetic domains aligned longitudinally, pinning-free domain wall displacement, and thus enhanced soft-magnetic properties.