Nusselt number correlations for a microchannel heat exchanger hot water supplier with S-shaped fins

Abstract

Using 3D-CFD code, Nusselt number correlations for a microchannel heat exchanger (MCHE) with S-shaped fins used for hot water suppliers are obtained through numerical experiments and then validated. The supercritical carbon dioxide working fluid is assumed to operate around the pseudo-critical point, where fluid properties change radically. Calculations with 20 different temperatures are executed to produce Nusselt number correlations for each side. The fluid inlet temperature in each calculation is defined as 2 °C lower or higher than the constant wall temperature, respectively, for cold and hot side simulations. The small temperature difference of 2 °C is sufficiently small to regard thermal–hydraulic properties as constant. A new integrating method using the correlations to calculate the heat-transfer-performance is proposed. The resultant heat-transfer-performance is compared with that of another numerical result, which is reduced from large geometry and integration. The results agree within 3% error; the calculation accuracy of the method is confirmed. Experimental results with MCHE verify the correlations. The difference is approximately 5%. Using few computer resources, these Nusselt number correlations and the heat-transfer-performance calculation methods using correlation information are sufficiently accurate to evaluate heat exchangers.