Numerical Study to Improve Fluid Flow Patterns in HRSG by using a Turning Vane and a Combination of using a Turning Vane with Transition Zone Geometry Modification

Abstract

Since operated from 1995 until 2018, the total steam production of HRSG 1.1 has decreased by 6.34 % and exhaust gas outlet temperature increased by 40.86 °C. From previous studies on HRSG it can be assumed that flue gas flows at HRSG 1.1 has nonuniform velocity and temperature distribution. This research is carried out by modeling and simulating HRSG as porous media using Computational Fluid Dynamic (CFD) software. The simulation will be carried out on a 3D model with the steady-state condition, use energy model, a heat exchanger (HE) model, and standard k-ε as a turbulence viscous model. Energy absorption in HE will be modeled by an ungroup macro model with fixed inlet temperature and NTU model. Simulations in HRSG are implemented at a corner angle of 6 degrees (original), adding a turning vane on the inlet duct and combination adding a turning vane on inlet duct with 12 degrees corner angle on transition zone. Model validation was accomplished comparing simulation data to power plant data. The result shows adding a corner angle in the transition zone and installing a turning vane in the curve bend minimizes secondary flow in the transition zone. Heat absorption increases 0.008% and exhaust gas outlet temperature decrease 0.04% compared to the existing model.