Abstract

Turbulent flow and heat transfer characteristics in a cooling channel with novel ribs have been numerically studied to improve thermal efficiency inside future electric vehicle batteries. In this study, the essential ratios of channel length, rib height, and rib pitch were all set to 6.67, 0.13, and 8.66, respectively. The realizable turbulent kinetic energy - epsilon model was used for the numerical simulation work under the Reynolds number varied from 10,000 to 50,000. The results showed that the heat transfer enhancement on a surface depended on the secondary flows due to the ribs. The enhancement of the wavy-winglet rib was approximately 9.8%−32% compared to other rib cases. Nevertheless, the improved heat transfer came at the expense of a higher pressure penalty. Above 29.7% of the friction factor for the wavy-winglet rib was obtained, compared to orthogonal ribs. In addition, the wavy-winglet rib gave the best thermal-hydraulic performance of the designs explored.

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