Abstract

To study the variation of the mechanical behavior of binary aluminum copper alloys with respect to their microstructure, a numerical simulation of their granular structure was carried out. The microstructures are created by a repeated inclusion of some predefined basic grain shapes into a representative volume element until reaching a given volume percentage of the α-phase. Depending on the grain orientations, the coalescence of the grains can be performed. Different granular microstructures are created by using different basic grain shapes. Selecting a suitable set of basic grain shapes, the modeled microstructure exhibits a realistic aluminum alloy microstructure which can be adapted to a particular cooling condition. Our granular models are automatically converted to a finite element model. The effect of grain shapes and sizes on the variation of elastic modulus and plasticity of such a heterogeneous domain was investigated. Our results show that for a given α-phase fraction having different grain shapes and sizes, the elastic moduli and yield stresses are almost the same but the ultimate stress and elongation are more affected. Besides, we realized that the distribution of the θ phases inside the α phases is more important than the grain shape itself.

Highlights

  • A longstanding principle states that there is a distinct and identifiable relation between the interior structure of a material and its properties [1]

  • Even though the overall mechanical property of a material is considered as isotropic, the stress distribution inside a volume of the material depends on its grain microstructure

  • A predefined basic grains database was used and a complex grain microstructure can be constructed with these shapes

Read more

Summary

Introduction

A longstanding principle states that there is a distinct and identifiable relation between the interior structure of a material and its properties [1]. Even though the overall mechanical property of a material is considered as isotropic, the stress distribution inside a volume of the material depends on its grain microstructure. The component method can be used for a three-dimensional (3D) simulation too Another interesting method for modeling microstructure evolution processes is the phase-field method. Atomistic simulation is a powerful method to evaluate the mechanical properties of materials It has serious difficulties, among them the limitation to work with small sizes and application of boundary conditions. We investigate the structure-properties relationship for a binary aluminum copper alloy having 4.6 weight percentage (wt%) Cu. A new method for producing discretized microstructure of alloys is presented, which focuses on the generation of a realistic microstructure while avoiding the complex procedures normally required when precipitation and growth of solid phases are considered. Using the ABAQUS software package, we investigated the variation of the mechanical properties with respect to variation of the microstructure grain shapes and sizes

Grain Generation
Basic Grain Shapes
Connection Criteria
Thickness of the θ Phase Channels
Variation of the α Phase Properties
Finite Element Mesh Generation
Results and Discussion
Finite Element Analysis
Calculating Mechanical Properties of the Material
Conclusions
Full Text
Paper version not known

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call