Abstract

An explosive bolt is a simple, highly reliable, and efficient pyrotechnic release device widely used in spacecraft and rocket launchers. High shock transient response is generated during the separation of a release device, which tends to damage the nearby micromechanism and hardware. The purpose of this article is to predict the shock response of an explosive bolt. In this paper, the separation process of a piston-type explosive bolt is simulated by using a hydrocode named AUTODYN and the influence of the charge amount on separation time, separation speed, and separation shock is analyzed. Results show that piston-type explosive bolts obey a tensile fracture mechanism and that the critical charge amount for separation is 354–398 mg of PETN. The separation shock of such an explosive bolt mainly includes two aspects: the shock caused by explosive detonations and the impact of the piston at the end of the stroke. As the charge amount increases, the separation time decreases, the speed of the piston and screw increases first and then decreases, and the separation shock first increases and then stabilizes. On a simple aluminum plate, the shock response decreases as the distance from the shock source increases, obeying the power function attenuation law.

Highlights

  • An explosive bolt is a simple, highly reliable, and efficient pyrotechnic release device widely used in the aerospace industry [1, 2]

  • Huang et al [31] analyzed the influence of preload on the output shock of a shear pin-type explosive bolt by using LS-DYNA, and the results indicated that a preload within a certain range had less effect on shock response in middle and far fields

  • In the work described in this paper, the structure and working principle of a piston-type explosive bolt were first introduced, and the separation and output shock experiments are carried out. en, the whole separation process of the piston-type explosive bolt is simulated with the hydrocode AUTODYN, using the fluid-solid coupling algorithm. e numerical model is verified by comparing the measure point shock response spectrum (SRS) of simulation with experimental results. e influence of the charge amount on separation time, separation speed, and separation shock are analyzed. e numerical simulation reveals that the separation mechanism of the piston explosive bolts is the dynamic tensile fracture mechanism and that the critical charge amount for separation is 354–398 mg of PETN

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Summary

Introduction

An explosive bolt is a simple, highly reliable, and efficient pyrotechnic release device widely used in the aerospace industry [1, 2]. Han and coworkers [3, 4, 21,22,23,24,25,26,27,28] used AUTODYN to study the separation mechanism and shock generation and shock propagation characteristics of a “ridge-cut” explosive bolt. A piston-type explosive bolt is modeled by using a hydrocode AUTODYN in our previous research, the influence of the charge amount on separation shock are obtained but a detailed analysis is not performed [32]. En, the separation behavior of piston-type explosive bolts is simulated by using AUTODYN, and the fracture mechanism of an impair slot of a bolt is analyzed. The propagation law of output shock of the piston-type explosive bolt on a simple aluminum plate is studied

Structure and Principle
Separation Characteristics Test
Numerical Modeling
Material Model
Results and Analysis
Piston impact
II III IV
Conclusions
Full Text
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