Abstract

This paper presents a physically based numerical model to simulate droplet impact, spreading, and eventually rebound of a viscoelastic droplet. The simulations were based on the volume of fluid (VOF) method in conjunction with a dynamic contact model accounting for the hysteresis between droplet and substrate. The non‐Newtonian nature of the fluid was handled using FENE‐CR constitutive equations which model a polymeric fluid based on its rheological properties. A comparative simulation was carried out between a Newtonian solvent and a viscoelastic dilute polymer solution droplet. Droplet impact analysis was performed on hydrophilic and superhydrophobic substrates, both exhibiting contact angle hysteresis. The effect of substrates’ wettability on droplet impact dynamics was determined the evolution of the spreading diameter. While the kinematic phase of droplet spreading seemed to be independent of both the substrate and fluid rheology, the recoiling phase seemed highly influenced by those operating parameters. Furthermore, our results implied a critical polymer concentration in solution, between 0.25 and 2.5% of polystyrene (PS), above which droplet rebound from a superhydrophobic substrate could be curbed. The present model could be of particular interest for optimized 2D/3D printing of complex fluids.

Highlights

  • The dynamics of the impact and spreading of liquid drops onto a solid substrate is a highly active subject of research for both academic and industrial purposes

  • In order to model the polymer solution rheology, we used the dumbbell approximation based on a finitely extensible nonlinear elastic fluid in Reference [30], known as FENE-CR. This choice of FENE-CR was motivated by its superior performance for modeling viscoelastic behavior, as we have previously shown in the context of filament thinning and stretching [25,31,32]

  • Regarding fluid–substrate interaction, we considered two types of substrate in the numerical experiment, hydrophilic and superhydrophobic, the properties of which were similar to the aluminum and WX2100 properties for a water droplet, respectively [38]

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Summary

Introduction

The dynamics of the impact and spreading of liquid drops onto a solid substrate is a highly active subject of research for both academic and industrial purposes. These phenomena are widely encountered in everyday life, such as raindrops impacting on a surface. A detailed knowledge of droplet impingement onto solid materials is required for the overall process development and improvement of many engineering operations. The impact of fluid drops on solid surfaces leads to different outcomes, such as partial or total spreading, recoil, or splashing [1]. One essential condition for the accurate placement of drops—a stringent requirement for technological applications—is the ability to control the maximum spreading diameter through different means. The problem has been considered from several angles for over 50 years, it is only during the past 10 years that repeatable and consistent results have been reported both on well-characterized homogenous substrates and on purpose-designed media

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