Abstract

The flow behavior in hydrocyclones is quite complex. In this study, the computational fluid dynamics (CFD) method was used to simulate the flow fields inside a hydrocyclone in order to investigate its separation efficiency. In the computational fluid dynamics study of hydrocyclones, the air-core dimension is a key to predicting the mass split between the underflow and overflow. In turn, the mass split influences the prediction of the size classification curve. Three models, the $${k - \varepsilon}$$ model, the Reynolds stress model (RSM) without considering the air-core, and the Reynolds stress turbulence model with the volume of fluid (VOF) multiphase model for simulating the air-core, were compared in terms of their predictions of velocity, axial and tangential velocity distributions, and separation proportion. The RSM with air-core simulation model, since it reproduces some detailed features of the turbulence and multiphase, clearly predicted the experimental data more closely than did the other two models.

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