Abstract

To predict and improve the surface quality of complex curved surface structure precision machined by solid-liquid two-phase abrasive flow, this paper takes the S-shaped elbow as the research object, carries out the numerical simulation of abrasive flow polishing process of S-shaped elbow based on large eddy simulation method, analyzes the velocity distribution of abrasive flow, turbulent energy, wall shear force nephogram and trace diagram of abrasive flow in the S-shaped elbow under different inlet speed and abrasive concentration conditions. It is found that the values of velocity, turbulent energy and wall shear force on the inner side of the elbow and the outlet pipe are relatively large, indicating that the polishing quality at these positions is better. Increasing the inlet velocity can improve the effectiveness of abrasive flow polishing, and properly increasing the abrasive concentration can improve the surface uniformity of polished wall. It can provide a theoretical basis for promoting the continuous improvement of abrasive flow precision machining technology.

Highlights

  • With the rapid development in modern industry, the application of elbow parts in production and life is becoming more and more extensive, the surface quality of elbows has higher requirements

  • The inner surface quality of the polished S-elbow is higher than the outer surface quality, and the polishing effect of the outlet inner bend surface is better than the inside surface of the entrance

  • By analyzing the shear force on the wall surface of the bent pipe, it can be found that the increase in the abrasive concentration has a positive effect on the processing of the abrasive flow polishing S-shaped elbow, which can further improve the uniformity of the surface quality of the pipe wall

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Summary

Introduction

With the rapid development in modern industry, the application of elbow parts in production and life is becoming more and more extensive, the surface quality of elbows has higher requirements. Large eddy simulation (LES), as a method of studying turbulence, is often used in the numerical simulation of abrasive flow processing. The LES method is used to numerically simulate the process of abrasive flow polishing S-shaped elbow, analyze the effect of different inlet speed and abrasive concentration. NUMERICAL SIMULATION RESEARCH ON S-SHAPED ELBOWS POLISHED BY ABRASIVE FLOW BASED ON LARGE EDDY SIMULATION.

S-shaped elbow model
Simulation and analysis at different inlet speeds
Simulation and analysis under different abrasive concentration conditions
Conclusions
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